A reverse engineering system is employed to record and obtain detailed and comprehensive geometry data of vertebral endplates. Parametric models of vertebral endplate are then developed, which are beneficial to designing personalized spinal implants, making clinical diagnoses, and developing accurate finite element models.
Detailed and comprehensive geometric data of vertebrae endplates is important and necessary to improve the fidelity of finite element models of the spine, design and ameliorate spinal implants, and understand degenerative changes and biomechanics. In this protocol, a high-speed and highly accurate scanner is employed to convert morphology data of endplate surfaces into a digital point cloud. In the software system, the point cloud is further processed and reconstructed into three dimensions. Then, a measurement protocol is performed, involving a 3D coordinate system defined to make each point a 3D coordinate, three sagittal and three frontal surface curves that are symmetrically fitted on the endplate surface, and 11 equidistant points that are selected in each curve. Measurement and spatial analyses are finally performed to obtain geometric data of the endplates. Parametric equations representing the morphology of curves and surfaces are fitted based on the characteristic points. The suggested protocol, which is modular, provides an accurate and reproducible method to obtain geometric data of vertebral endplates and may assist in more sophisticated morphological studies in the future. It will also contribute to designing personalized spinal implants, planning surgical acts, making clinical diagnoses, and developing accurate finite element models.
A vertebral endplate is the superior or inferior shell of the vertebral body and serves as a mechanical interface to transfer stress between the disc and vertebral body1. It consists of the epiphyseal rim, which is a strong and solid bony labrum surrounding the outer rim of the vertebral body, and the central endplate, which is thin and porous2.
The spine is subject to a wide array of degenerative, traumatic, and neoplastic disorders, which may warrant surgical intervention. Recently, spinal devices such as artificial discs and cages have been widely used. Accurate and detailed morphometric parameters of endplates are necessary for the design and amelioration of spinal implants with effective prosthesis-vertebra contact and bone ingrowth potential3. Furthermore, information on the exact shape and geometry of vertebral endplates is important for understanding the biomechanics. Although the finite element modeling allows for simulation of the real vertebrae and has been widely used to study physiological responses of the spine to various loading conditions4, this technique is patient-specific and not generalizable to all vertebrae. It has been suggested that the intrinsic variability of vertebrae geometry among the general population should be considered when developing the finite element model5. Therefore, the geometric parameters of endplates are conducive to the mesh generation and fidelity enhancement in finite element modeling.
Although the importance of the matching of endplate geometry and implant surface has been discussed in previous studies6,7,8, data on the morphology of vertebral endplates is scarce. Most previous studies have failed to reveal the 3D nature of the endplate9,10,11. A spatial analysis is required to better and fully depict endplate morphology12,13,14. In addition, most studies have employed lower precision measurement techniques10,15,16. Moreover, significant magnification has been reported when geometry parameters are measured by employing radiography or computed tomography (CT)17,18. Though magnetic resonance imaging (MRI) is considered non-invasive, it is less accurate in defining the precise margins of osseous structures11. Due to a lack of a standardized measurement protocol, there are large differences among existing geometric data.
In recent years, reverse engineering, which can digitize the existing physical parts into computerized solid models, has been increasingly applied to the field of medicine. The technique makes it feasible to develop an accurate representation of the anatomical character of sophisticated vertebrae surfaces. The reverse engineering system includes two subsystems: the instrumentation system and software system. The instrumentation system adopted in this protocol has a non-contact optical 3D range flatbed scanner, which is high-speed and highly accurate (precision 0.02 mm, 1,628 x 1,236 pixels). The scanner can efficiently (input time 3 s) capture surface morphology information of the target object and convert it into digital point cloud. The software system (i.e., reverse engineering software) is a computer application for point cloud data processing (see Table of Materials), 3D surface model reconstruction, free curve and surface editing, and data processing (see Table of Materials).
The purposes of the present report are to (1) devise a measurement protocol and algorithm to obtain quantitative parameters of vertebral endplates based on a reverse engineering technique, (2) develop a mathematical model that allows for a realistic representation of vertebral endplates without digitizing too many landmarks. These methods will be beneficial to surgical act planning and finite element modeling.
Reverse engineering has been increasingly and successfully applied to the field of medicine, such as cranioplasty20, oral21, and maxillofacial implants21. Reverse engineering measurements, namely product surface digitization, refers to the conversion of surface information into point cloud data employing specific measuring equipment and methods. On the basis of such data, complex surface modeling, evaluation, improvements, and manufacturing can be pe…
The authors have nothing to disclose.
This work was funded by Key Discipline Construction Project of Pudong Health Bureau of Shanghai (PWZxk2017-08) and the National Natural Science Foundation of China (81672199). The authors would like to thank Wang Lei for his help in proofreading an earlier version and Li Zhaoyang for his help in developing the parametric model.
Catia | Dassault Systemes, Paris, France | https://www.3ds.com/products-services/catia/ | 3D surface model reconstruction, free curve and surface editing and data processing |
Geomagic Studio | Geomagic Inc., Morrisville, NC | https://cn.3dsystems.com/software?utm_source=geomagic.com&utm_medium=301 | point cloud data processing |
MATLAB | The MathWorks Inc., Natick,USA | https://www.mathworks.com/ | analyze data, develop algorithms, and create models |
Optical 3D range flatbed scanner | Xi’an XinTuo 3D Optical Measurement Technology Co.Ltd., Xi’an, Shaanxi, China | http://www.xtop3d.com/ | acquire surface geometric parameters and convert into digital points |